| IV. Stamping Tooling Detail |
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Supplier: |
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Item #: |
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Aisin Part #: |
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Material |
Part Material class |
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Currency |
Tool Purchase currency |
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Process |
Parts per Stroke |
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Analysis |
Analysis required? |
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Number of Processes |
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Measure |
Tap |
Nut Insertion |
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Specific Material / Grade |
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Exchange Rate Used / USD |
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Required Tonnage |
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Iterations performed |
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0 |
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0 |
0 |
0 |
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Dual Phase Material? |
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Date paid: |
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Actual (rated) tonnage |
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Stamping process |
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Size of (in mm) |
Length (mm) |
Width (mm) |
Thickness (mm) |
# of Die Shoes Mounted on this plate? |
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# of Cams |
Width (mm) |
Quantity |
Operation # ( below) |
Custom? |
2nd Width (mm) |
2nd Quantity |
Operation # ( below) |
Custom? |
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Tool Type |
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Blank Area |
Blank area row |
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Row |
549.99999999999 |
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Blank Size |
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0 |
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Single Action |
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Form |
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0 |
Progressive Dies |
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1 |
0 |
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2 |
550 |
1199.999999999 |
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Master Locator Plates |
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0 |
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Double Action |
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Pierce |
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Required Tonnage |
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3 |
1200 |
4500 |
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Cam Cost Adder - All Dies ($ per cam) |
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Die Shoe |
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0 |
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Aerial |
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Trim |
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0 |
1 |
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Sub-Plates (lower) |
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Polishing for A-surface appearance parts (area in cm2) - note on ISO View |
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Coin |
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Row # |
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Base Tool Cost |
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Sub-Plates (Upper) |
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Fingers |
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Extra Design/Machining countoured Surface?(cm2) |
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Flange |
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1 |
1 |
1 |
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Base Dies |
Deep Draw |
Measure, Tap & Nut Insertion |
CAM(s) |
Adjustment % |
Deep Draw Adj |
QDC Plates |
Bars & Fingers |
Other |
Total |
Cam Width |
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0 |
76.2 |
Quantity |
Quantity |
Total |
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QTY |
Area (mm2) |
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Servo Press? |
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Bars |
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Deep Draw /Crash Form? |
Deep Draw: the depth of the draw is > the distance across the narrowest portion of the opening created in the part or the draw depth in a single station is 2 X or more the min part width.
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Operation #? |
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Form |
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2 |
0 |
0 |
Progressive |
$- |
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0 |
$- |
#N/A |
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$- |
$- |
$- |
#N/A |
Single Action Cam |
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$1,250 |
0 |
0 |
$0 |
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QDC Plates |
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X-hatched Die Shoes>12 ft? |
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Closed Die (Set) Dimension (L x W x H) |
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KO Pin? |
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Bend |
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3 |
0 |
0 |
Transfer |
$- |
0 |
0 |
$- |
#N/A |
0 |
$- |
$- |
$- |
#N/A |
Double Action Cam |
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$1,750 |
0 |
0 |
$0 |
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Nitrogen Cyl Sets (dia) |
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Developed Blank? |
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Stroke Height Required: |
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Feed Height Required |
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Re-strike |
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4 |
0 |
0 |
Tandem |
$- |
0 |
0 |
$- |
#N/A |
0 |
$- |
$- |
$- |
#N/A |
Aerial/Flying Cam |
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$1,750 |
0 |
0 |
$0 |
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Nitrogen Tank |
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Adjustable Form Mtl in Die? |
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Comment or any additional info for tooling cost: |
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Draw |
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5 |
0 |
0 |
Blank |
$- |
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0 |
$- |
#N/A |
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$- |
$- |
$- |
#N/A |
Cam Width |
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76 |
152.4 |
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Guided Stripper Plates? |
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Cast Die Shoes? |
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Idle |
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6 |
0 |
0 |
Other |
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0 |
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Single Action Cam |
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$2,500 |
0 |
0 |
$0 |
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Springs (dia) |
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Weight (kg) |
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Upper |
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In-Die Measure |
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7 |
0 |
0 |
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Double Action Cam |
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$3,500 |
0 |
0 |
$0 |
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Heel/Thurst Block Sets |
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Lower |
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Tapping |
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8 |
0 |
0 |
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Aerial/Flying Cam |
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$3,500 |
0 |
0 |
$0 |
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Short Flange (list size) |
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Total Tool Weight (kg) |
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Nut Insertion |
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9 |
0 |
0 |
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Tandem Dies |
Transfer Dies |
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Cam Width |
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152 |
330 |
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Type of Blank Process? |
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# of Tool Sets Quoted |
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This should only be greater than one if additional tool sets are needed to meet capacity (cycle time, not machine capacity)
1 |
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Other |
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10 |
0 |
0 |
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(1) tandem Dies Only |
(1) Transfer Dies Only |
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Single Action Cam |
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$3,000 |
0 |
0 |
$0 |
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Mtl Lift Height (mm) |
Description (For ECI, describe Modification) |
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Yes |
Y |
11 |
0 |
0 |
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Blank Pierce Trim Coin |
Flange Form Bend Restrike |
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Draw |
Blank Pierce Trim Coin |
Flange Form Bend Restrike |
Draw |
(3) Transfer idle stations only |
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Double Action Cam |
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$4,750 |
0 |
0 |
$0 |
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Operation: |
(blank, draw, pierce, trim, form, idle, restrike, Draw, In-Die Measurement, Nut Insertion, bend, Flange, coin, tapping, etc.)
List all idles
Type |
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Strip / Blank Layout (For ECI's, note change areas) |
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No |
N |
12 |
0 |
0 |
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Aerial/Flying Cam |
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$4,750 |
0 |
0 |
$0 |
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1 |
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Rate Calc |
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13 |
0 |
0 |
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Cam Width |
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330 |
508 |
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2 |
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0 |
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14 |
0 |
0 |
# of Dies |
0 |
0 |
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0 |
0 |
0 |
0 |
0 |
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Single Action Cam |
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$3,500 |
0 |
0 |
$0 |
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3 |
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0 |
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15 |
0 |
0 |
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$6,000 |
$7,000 |
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$8,000 |
$8,500 |
$9,500 |
$11,500 |
$2,500 |
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Double Action Cam |
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$6,000 |
0 |
0 |
$0 |
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4 |
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0 |
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16 |
0 |
0 |
Total |
$- |
$- |
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$- |
$- |
$- |
$- |
$- |
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Aerial/Flying Cam |
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$6,000 |
0 |
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$0 |
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5 |
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0 |
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17 |
0 |
0 |
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Cam Width |
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508 |
1016 |
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6 |
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0 |
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18 |
0 |
0 |
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Single Action Cam |
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0 |
$3,500 |
0 |
0 |
$0 |
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7 |
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0 |
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19 |
0 |
0 |
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Part Material |
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Shear |
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Double Action Cam |
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0 |
$6,000 |
0 |
0 |
$0 |
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8 |
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0 |
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20 |
0 |
0 |
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270 |
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Compound |
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Aerial/Flying Cam |
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0 |
$6,000 |
0 |
0 |
$0 |
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9 |
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0 |
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21 |
0 |
0 |
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>270 - 590 |
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Progressive |
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10 |
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22 |
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0 |
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>590 - 780 |
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Cam Total |
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$0 |
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11 |
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23 |
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0 |
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>780 - 980 |
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12 |
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Tool Estimate |
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24 |
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0 |
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>980 - 11280 |
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13 |
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Enter detail for each Station |
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25 |
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0 |
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Galvanized |
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14 |
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Replacement or Additional |
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26 |
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0 |
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Aluminum |
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15 |
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#VALUE! |
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27 |
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0 |
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Stainless Steel |
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|
|
|
|
16 |
|
|
|
|
Part ISO View (For ECI's, note change areas) |
|
|
|
Total Tool Estimate including multiple tools |
|
|
|
|
|
Copper |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
17 |
|
|
|
|
|
|
|
|
#VALUE! |
IF material is Dual Phase, Cost Adder for 2nd phase material is not included. |
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
Tool Lead-Time Estimate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
#VALUE! |
Weeks |
|
|
6.731 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21 |
|
|
|
|
|
|
|
Lead Time Est. |
|
|
0 |
Tool Design & Try-out |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22 |
|
|
|
|
|
|
|
#VALUE! |
Weeks |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29 |
|
|
|
|
|
|
|
|
|
In-house |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|
|
|
|
Local Vender |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Complete this section for ECI Modifications |
|
|
|
|
|
|
|
Overseas Parent |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost Detail: |
$/Hr. |
Hours: |
Total: |
|
ECI Quoted Changes: Submit duplicate copy of this sheet with change details below for each ECI. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Overseas Supplier |
|
|
|
Ejector Pins |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Design Labor - Mechanical |
|
|
$0 |
|
Previous ECI # |
Quoted Amt |
Change Description |
|
|
|
|
|
|
|
|
|
Add |
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Design Labor - Electrical |
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Remove |
$0 |
|
|
Size Range |
Boss |
Base ~ 30 mm |
Clip Tower (H-Rib) |
Base ~ 30 mm |
Rib Change |
Part Surface/Thickness Change |
Parting Line Change |
Mechanical Slide/Lifter |
Hydraulic Slide |
Insert |
|
Design Labor - Pneumatic/Hydraulic |
|
|
$0 |
|
|
|
|
|
|
|
|
Boss |
|
|
|
|
|
|
|
Row # |
Lower |
Upper |
Add Boss |
Remove Boss |
Add Boss (With Sleeve) |
Remove Boss (With Sleeve) |
Add |
Remove |
New/ Heighten |
Remove/Shorten |
Modify Cavity (Machine) |
Modify Cavity (Weld+Machine) |
Modify Core (Machine) |
Modify Core (Weld+Machine) |
Addition of Radius (Non PL Mod) |
Modify Cavity (Machine) |
Modify Cavity (Weld+Machine) |
Modify Core (Machine) |
Modify Core (Weld+Machine) |
New Slide |
New Lifter |
Eliminate Slide |
Eliminate Lifter |
Modify Slide/Lifter (Machine) |
Modify Slide/Lifter (Weld+Machine) |
New Slide |
Eliminate Slide |
Modify Slide (Machine) |
Modify Slide (Weld+Machine) |
New Insert |
Modify |
|
Programming Labor - (CNC,EDM & CMM) |
|
|
$0 |
|
|
|
|
|
|
|
|
|
Add Boss |
|
$0 |
|
New |
|
|
1 |
0 |
30 |
0 |
|
|
|
|
|
$560 |
$910 |
|
|
|
|
$650 |
$1,820 |
$2,080 |
$1,820 |
$2,080 |
$3,437 |
$2,778 |
$1,675 |
$1,675 |
$1,560 |
$1,680 |
$5,532 |
$2,700 |
$2,080 |
$2,470 |
|
|
|
CNC Machine Labor |
|
|
$0 |
|
|
|
|
|
|
|
|
|
Remove Boss |
|
$0 |
|
Modify |
|
|
2 |
30 |
50 |
|
|
|
|
|
|
$560 |
$910 |
|
|
|
|
$650 |
$1,820 |
$2,080 |
$1,820 |
$2,080 |
$3,437 |
$2,778 |
$1,675 |
$1,675 |
$1,560 |
$1,680 |
$5,532 |
$2,700 |
$2,080 |
$2,470 |
|
|
|
Conv. Machine Labor |
|
|
$0 |
|
ECI # |
|
Reason for Change |
|
|
|
|
|
|
Add (w/ Sleeve) |
|
$0 |
|
|
|
|
3 |
50 |
100 |
|
|
|
|
|
|
$1,120 |
$1,365 |
|
|
|
|
$1,300 |
$2,730 |
$3,120 |
$2,730 |
$3,120 |
$4,096 |
$3,108 |
$2,500 |
$2,500 |
$2,340 |
$2,500 |
$6,849 |
$3,750 |
$3,120 |
$3,640 |
|
|
|
Welding Labor |
|
|
$0 |
|
Modification Area / size |
|
|
|
|
|
|
Remove (w/ Sleeve) |
|
$0 |
|
Diamond Polish |
$0 |
|
4 |
100 |
200 |
|
|
|
|
|
|
$1,960 |
$2,048 |
|
|
|
|
$2,470 |
$2,730 |
$3,120 |
$2,730 |
$3,120 |
$4,096 |
$3,108 |
$2,500 |
$2,500 |
$2,340 |
$2,500 |
$6,849 |
$3,750 |
$3,120 |
$3,640 |
|
|
|
Assembly Labor - Mechanical |
|
|
$0 |
|
Item |
$/Hr. |
Hours: |
Total: |
Item |
$/Hr. |
Hours: |
Total: |
|
|
|
|
|
|
Clip Tower |
|
|
|
|
Texture Repair/Change |
$0 |
|
5 |
200 |
300 |
|
|
|
|
|
|
|
|
|
|
|
|
$3,458 |
$3,900 |
$4,420 |
$3,900 |
$4,420 |
$5,413 |
$3,766 |
$5,000 |
$5,000 |
$4,420 |
$4,940 |
$9,483 |
$7,000 |
$4,940 |
$5,460 |
|
|
|
Assembly Labor - Electrical |
|
|
$0 |
|
Design Cost |
|
|
$0 |
Bench |
|
|
$0 |
|
|
|
|
|
|
|
Add |
|
$0 |
|
Engraving per line |
$0 |
|
6 |
Add per mm |
0 |
|
|
|
|
|
|
$8.40 |
$6.83 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assembly Labor - Pneumatic/Hydraulic |
|
|
$0 |
|
Material: |
|
|
$0 |
Heat Treat |
|
|
$0 |
|
|
|
|
|
|
|
Remove |
|
$0 |
|
|
|
|
7 |
0 |
2500 |
|
|
|
|
|
|
|
|
$1,300 |
$1,820 |
$1,300 |
$1,820 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$1,106 |
$664 |
|
Material - Raw |
|
$0 |
|
Programming. |
|
|
$0 |
Polishing |
|
|
$0 |
|
|
|
|
|
|
Rib Change |
|
|
|
Max |
Row |
Max |
Row |
8 |
2500 |
40000 |
|
|
|
|
|
|
|
|
$1,820 |
$2,600 |
$1,820 |
$2,600 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$2,212 |
$1,327 |
|
Material - Purchased Components |
|
$0 |
|
Dis-Assembly |
|
|
$0 |
Coating |
|
|
$0 |
|
|
|
|
|
ECI Cost Estimate |
|
New / Heighten |
|
$0 |
0 |
0 |
0 |
0 |
9 |
40000 |
1000000 |
|
|
|
|
|
|
|
|
$2,600 |
$3,770 |
$2,600 |
$3,770 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$4,424 |
$2,654 |
|
Material - Electrical |
|
$0 |
|
CNC Machining |
|
|
$0 |
Assembly |
|
|
$0 |
|
|
|
|
|
$0.00 |
|
Remove / Shorten |
|
$0 |
0 |
0 |
0 |
0 |
10 |
Add per mm2 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Heat Treat |
|
$0 |
|
Conv. Machining |
|
|
$0 |
Tryout & Tune |
|
|
$0 |
|
|
|
|
|
|
Part Surface / Thickness Change |
|
|
|
Area |
Row |
Area |
Row |
|
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coating |
|
|
Type: |
|
$/Kg |
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Cost |
$0 |
|
|
|
|
|
|
|
Cavity (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
$0 |
$0 |
$0 |
$0 |
$0 |
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tryout Labor Cost |
|
|
$0 |
|
Change items (List sizes in mm, areas in mm2, and diameters in mm) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cavity (Weld & Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
Mechanical Slide / Lifter |
|
|
Area |
Row |
Area |
Row |
|
Hydraulic Slide |
|
|
Area |
Row |
Area |
Row |
Insert |
|
Area |
Row |
Area |
Row |
|
|
|
|
|
|
|
|
|
|
|
CMM Labor - (Layout) |
|
|
$0 |
|
List Change Item |
Change Content |
Size /Area |
Qty |
Change Content |
Size /Area |
Qty |
|
|
|
|
|
Core (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
New Slide |
|
$0 |
0 |
0 |
0 |
0 |
|
New Slide |
|
$0 |
0 |
0 |
0 |
0 |
New |
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
Tryout Material Cost |
|
|
$0 |
|
L |
W |
L |
W |
|
|
|
|
|
Core (Weld & Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
New Lifter |
|
$0 |
0 |
0 |
0 |
0 |
|
Eliminate Slide |
|
$0 |
0 |
0 |
0 |
0 |
Modify |
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
Packaging |
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Add Radius (Non PL Mod) |
|
$0 |
0 |
0 |
0 |
0 |
|
Eliminate Slide |
|
$0 |
0 |
0 |
0 |
0 |
|
Lifter (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Form Analysis |
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parting Line Change |
|
|
|
|
|
|
|
|
Eliminate Lifter |
|
$0 |
0 |
0 |
0 |
0 |
|
Lifter (Weld+Machine) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Transport cost (Tool builder to Production location) |
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cavity (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
Lifter/Slide (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other: |
|
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cavity (Weld & Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
Lifter/Slide (Weld+Machine) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
$0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Core (Machining) |
|
$0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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Core (Weld & Machining) |
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$0 |
0 |
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0 |
0 |
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Timing: (If ECI, list latest ECI change timing) |
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Lead-time Quoted (weeks after K.O.) |
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Base Tool |
ECI |
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1st Off Parts |
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Sample Parts (tuned parts) |
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Part Approval (all documentation) |
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Production Ready |
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Modification by: |
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Vendor Address: |
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36-38-40-45-68 |
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For Internal Use Only: |
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TC |
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TT |
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EC |
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Completed By: |
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Aisin Asset # |
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BB |
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36-38-40-45-68 |
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TR |
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LT |
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Date: |
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Filetype Excel XLS | Posted on 18 Aug 2022 | 3 years ago
