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7. CLOSED LOOP MOTION CONTROL IN ELECTRIC DRIVES 7.1. INTRODUCTION By motion control we mean torque, speed or position control. Motion control systems are characterized by precision, response quickness and immunity to parameter detuning, torque and inertia perturbations and energy conversion rates. Motion control through electric motors and power electronic converters (P.E.Cs) may be approached by the theory and practice of linear and nonlinear, continuous or discrete control systems. . PM d.c. - brush motors are characterized by a low electrical time constant t e = L / R of a few miliseconds or less. The armature (torque) current is fully decoupled from the PM field because of the orthogonality of the armature and PM fields, both at standstill and for any rotor speed. Electric Drives 2 As shown in later chapters, vector control of a.c. motors does also decoupled flux and torque control if the orientation of the flux linkage is kept constant. Consequently vector controlled a.c. motors are similar to d.c. brush motors and thus the application of various motion control systems to the d.c. motor holds notable generality while also eliminates the necessity of a separate chapter on closed loop control of brushless motors. 7.2. THE CASCADED MOTION CONTROL The PM d.c. - brush motor equations are: di (7.1) VRiL PMr dt Figure 7.1. Typical cascaded motion control Electric Drives 3 J dr T T e L dt (7.2) dr (7.3) r dt T I (7.4) e PM 7.2.1. The torque loop For constant (or zero) load torque the PM d.c. brush motor current / voltage transfer function, from (7.1) - (7.4), becomes: H s is sem V (7.5)2 Vs s eme sem 1R JR where em (7.6) 2 PM Electric Drives 4 Figure 7.2. PI torque loop for a PM d.c. brush motor In what follows we are using the critical frequency w and phase c margin j contraints for the open - loop transfer function A(s) of the system c on figure 7.2.: As Ksi 1ssi KCKTKIsem (7.7) s R s2 s 1 si em e em The critical frequency wc should be high - up to 1...2 kHz - to provide fast torque (current) control. Electric Drives 5 Let us have as a numerical example a PM d.c. brush motor with the data: Vn = 110V, P = 2kW, n = 1800rpm, R = 1W, L = 20mH, K = 1.1Nm/A, t = 0.1 n n T em sec., K = 25V/V, K = 0.5V/A, critical frequency f = 500Hz, and the phase C i c margin j = 47°. c The phase margin j of A(s) from (7.7), for the critical frequency w = 2pf , is: c 0 c c 180 ArgA j c c 0 1 1 180 tan tan c em (7.8) c si 1 2 c em e Consequently: 25000.1 tan1 1800 470 tan1 460 c si (7.9) 2 1 2500 0.10.02 And thus: tan460 si 0.3075ms (7.10) 2500 Electric Drives 6
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